// ROBOTICS AND SMART FACTORIES TERM

PLC

An abbreviation for Programmable Logic Controller, a specialized industrial computer used to automate manufacturing processes.

PLC — illustration from Wikipedia
Image via Wikipedia

TECHNICAL DEFINITION

A PLC, or Programmable Logic Controller, is a ruggedized industrial digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines or robotic systems, by continuously monitoring input devices and making decisions based on its programmed logic.

BACKGROUND

The Fourth Industrial Revolution, also known as 4IR, Industry 4.0 or the Intelligence Age, is a neologism describing rapid technological advancement in the 21st century. It follows the Third Industrial Revolution. The term was popularized in 2016 by Klaus Schwab, the World Economic Forum founder and former executive chairman, who asserts that these developments represent a significant shift in industrial capitalism.

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SYNONYMS & ALIASES

  • Industrial controller
  • Logic controller
  • Process controller
  • Automation controller
  • Ladder logic controller

USAGE NOTE

The workhorse of industrial automation, controlling everything from simple machines to entire production lines.

DEVELOPERS

Organizations developing technology related to PLC.

  • Siemens AG

    A global technology powerhouse, Siemens develops the SIMATIC range of PLCs, HMI, and industrial PC solutions. Their technology is foundational for industrial automation, digital factories, and is heavily integrated into Industry 4.0 and Industry 5.0 initiatives through solutions like Industrial Edge and advanced control systems.

  • Rockwell Automation

    Known for its Allen-Bradley brand, Rockwell Automation is a leading provider of PLCs, including the ControlLogix and CompactLogix families. They focus on integrated control, information solutions, and the 'Connected Enterprise' concept, which aligns with Industry 4.0 and 5.0 principles for smart, secure, and productive manufacturing.

  • Schneider Electric

    A global specialist in energy management and automation, Schneider Electric develops Modicon PLCs, which were among the first commercially viable PLCs. Their solutions are integral to EcoStruxure, an IoT-enabled architecture, driving digital transformation, energy efficiency, and sustainable operations in line with Industry 5.0 goals.

  • Mitsubishi Electric Corporation

    Mitsubishi Electric is a major global player in industrial automation, offering a comprehensive range of MELSEC PLCs and integrated control systems. Their solutions contribute significantly to smart manufacturing, factory automation, and their 'e-F@ctory' concept, aligning with advanced Industry 4.0/5.0 strategies for optimized production.

  • ABB

    ABB provides a broad range of industrial automation products, including the AC500 series of PLCs. Their technology plays a crucial role in enabling digital industries, integrating robotics, drives, and control systems to create efficient, flexible, and sustainable manufacturing operations, which are core to Industry 5.0.

  • Beckhoff Automation GmbH & Co. KG

    Beckhoff Automation pioneered PC-based control technology, offering high-performance industrial PCs, I/O systems, and TwinCAT automation software. Their approach blurs the lines between traditional PLCs and industrial PCs, providing scalable and open control solutions highly relevant for advanced Industry 4.0 and Industry 5.0 applications requiring complex motion control and data processing.

  • Omron Corporation

    Omron offers a wide array of industrial automation solutions, including their Sysmac automation platform which integrates PLCs with motion, vision, safety, and robotics. They focus on creating 'innovative-automation' solutions that empower manufacturing intelligence, flexibility, and human-machine collaboration, aligning with Industry 5.0 principles.

  • Phoenix Contact

    Phoenix Contact develops PLCnext Technology, an open control platform that combines traditional PLC programming with high-level language programming (C++, Python) and cloud connectivity. This innovative approach supports advanced functionalities required for Industry 4.0 and Industry 5.0, enabling greater flexibility, cybersecurity, and integration with IT systems.

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