// ROBOTICS AND SMART FACTORIES TERM

Kaizen

A Japanese philosophy of continuous improvement, involving small, incremental changes made regularly by everyone in an organization.

TECHNICAL DEFINITION

Kaizen is a Lean management philosophy advocating continuous, incremental improvement across all organizational levels, focusing on eliminating waste (Muda), enhancing processes, and fostering a culture of problem-solving and innovation.

BACKGROUND

Kaizen is a Japanese vocabulary word that outside of Japan has been adopted as a concept in business studies which asserts that significant positive results may be achieved due to the cumulative effect of many, often small improvements to all aspects of a company's operations. Kaizen is put into action by continuously improving every facet of a company's production and requires the participation of all employees from the CEO to assembly line workers. Kaizen also applies to processes, such as purchasing and logistics, that cross organizational boundaries into the supply chain. Kaizen aims to eliminate waste and redundancies. Kaizen may also be referred to as zero investment improvement (ZII) due to its utilization of existing resources.

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SYNONYMS & ALIASES

  • Continuous improvement
  • incremental improvement
  • lean improvement
  • process enhancement

USAGE NOTE

Kaizen events are structured workshops focused on making rapid, targeted improvements to specific processes.

DEVELOPERS

Organizations developing technology related to Kaizen.

  • KaiNexus

    Develops a continuous improvement software platform designed to help organizations capture, implement, track, and measure improvement ideas, directly digitizing the Kaizen methodology.

  • Tulip Interfaces

    Provides a no-code manufacturing app platform that empowers shop-floor workers to create digital workflows, work instructions, and data collection tools, enabling bottom-up continuous improvement in line with Kaizen principles.

  • iObeya

    Specializes in Digital Visual Management software that digitizes Lean and Kaizen tools like Kanban boards, A3 problem-solving reports, and performance tracking, facilitating collaborative continuous improvement.

  • Siemens

    Offers a suite of digital manufacturing solutions, including the MindSphere IoT platform and Opcenter MES, which collect and analyze production data to identify inefficiencies and opportunities for incremental improvements.

  • PTC

    Develops the ThingWorx IoT platform and Vuforia augmented reality solutions, which enable data-driven insights and AR-guided standard work instructions, supporting the 'Plan-Do-Check-Act' cycle of Kaizen.

  • Rockwell Automation

    Through its Plex Smart Manufacturing Platform, it provides cloud-based MES and QMS solutions that offer real-time visibility into production, enabling data-driven decision-making for continuous process optimization.

  • Dassault Systèmes

    Develops the 3DEXPERIENCE platform, which includes DELMIA for creating virtual twins of manufacturing operations, allowing companies to simulate and validate process improvements (Kaizen events) before physical implementation.

  • LeanIX

    Provides a software-as-a-service (SaaS) platform for Enterprise Architecture Management, which helps companies understand and optimize their processes and IT landscape, creating a foundation for continuous improvement initiatives.

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