// ROBOTICS AND SMART FACTORIES TERM
Die Casting
Die casting is a metal casting process that forces molten metal under high pressure into a mold cavity, known as a die. This method is used to create precisely shaped metal parts with good surface finish.
TECHNICAL DEFINITION
Die casting is a high-pressure metal casting process where molten metal, typically non-ferrous alloys like aluminum, zinc, or magnesium, is injected into a reusable steel mold (die) to produce complex, high-volume, and dimensionally accurate components.
BACKGROUND
Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.
READ MORE ON WIKIPEDIASYNONYMS & ALIASES
- Pressure Die Casting
- Metal Injection Molding
- Casting
USAGE NOTE
Die casting is widely used for automotive parts, electronic housings, and other components requiring high precision and volume.
DEVELOPERS
Organizations developing technology related to Die Casting.
A leading global manufacturer of die casting machines. Bühler is at the forefront of Industry 4.0 integration with its 'Digital Cell' concept, which connects machines with advanced process controls, monitoring systems, and cloud-based data analytics for optimized production.
Develops and manufactures hot and cold chamber die casting machines and turnkey automated cells. The company provides digital solutions like DataXplorer for real-time process monitoring, data analysis, and quality assurance, enabling smart manufacturing.
Part of the Norican Group, ItalPresseGauss manufactures high-tech die casting machines and automated work cells. They develop advanced digital solutions like the HMe machine management system for real-time monitoring, process control, and predictive maintenance.
A leader in developing simulation software for casting processes. Their MAGMASOFT product is an essential tool for the virtual optimization of die casting, allowing engineers to simulate mold filling, solidification, and thermal stress to improve part quality and reduce development time.
A global leader in robotics and automation technology. KUKA provides industrial robots that are integral to modern, automated die casting cells for tasks such as molten metal ladling, part extraction, die spraying, and downstream finishing processes.
Specializes in real-time process monitoring and control systems specifically for die casting. Their sensors and software enable closed-loop control of the shot injection process, ensuring part consistency and minimizing defects, which is a cornerstone of smart manufacturing.
A large-scale manufacturer of die casting and injection molding machinery. The company is heavily focused on developing integrated smart factory solutions, combining their machines with robotics, IoT connectivity, and manufacturing execution systems (MES).
A trade association that actively promotes and funds research and development in the die casting industry. NADCA drives innovation in areas like advanced alloys, process modeling, die surface engineering, and automation technologies.