// ROBOTICS AND SMART FACTORIES TERM

Control Loop

A control loop is a fundamental concept in automation where a system continuously monitors an output, compares it to a desired setpoint, and then adjusts an input to minimize the difference. It's how automated systems maintain desired conditions.

Control Loop — illustration from Wikipedia
Image via Wikipedia

TECHNICAL DEFINITION

A control loop is a fundamental feedback mechanism in automation and control systems, comprising a sensor measuring a process variable, a controller comparing it to a setpoint, and an actuator adjusting a manipulated variable to minimize the error and maintain the system at the desired state.

BACKGROUND

Computer numerical control (CNC) or CNC machining is the automated control of machine tools by a computer. It is an evolution of numerical control (NC), where machine tools are directly managed by data storage media such as punched cards or punched tape. Because CNC allows for easier programming, modification, and real-time adjustments, it has gradually replaced NC as computing costs declined.

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SYNONYMS & ALIASES

  • Feedback loop
  • closed-loop control
  • PID loop
  • regulatory control

USAGE NOTE

Control loops are essential for maintaining stable temperatures, pressures, or speeds in industrial processes.

DEVELOPERS

Organizations developing technology related to Control Loop.

  • Siemens

    A global technology powerhouse developing a vast array of industrial automation solutions, including programmable logic controllers (PLCs), distributed control systems (DCS), and advanced control software that heavily rely on control loop principles for manufacturing processes.

  • Rockwell Automation

    Provides industrial automation and digital transformation solutions, including Allen-Bradley PLCs, PACs, and FactoryTalk software platforms that implement robust control loops for discrete, process, and hybrid manufacturing applications.

  • ABB

    A leader in industrial robotics, motion, and process automation, offering control systems, drives, and PLCs that integrate sophisticated control loops for optimizing industrial operations and energy efficiency.

  • Honeywell Process Solutions

    Specializes in automation and control solutions for process industries, providing advanced distributed control systems (DCS), instrumentation, and software that implement complex control loops for continuous process optimization.

  • Schneider Electric

    Offers a broad portfolio of industrial automation and control products, including Modicon PLCs, SCADA systems, and industrial software designed to manage and optimize manufacturing processes through effective control loops.

  • Emerson Automation Solutions

    Focuses on helping customers optimize their production, processing, and distribution operations through measurement, control, and analytical technologies, with a strong emphasis on process control systems and control loop functionality.

  • Yokogawa Electric Corporation

    A major provider of industrial automation and control systems, particularly known for its highly reliable CENTUM series distributed control systems (DCS) which are built around advanced control loop technologies for critical infrastructure and process industries.

  • Mitsubishi Electric

    Develops a comprehensive range of factory automation products, including MELSEC PLCs, industrial robots, and motion control systems, all integrating advanced control loop algorithms to achieve high precision and efficiency in manufacturing.

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