// PROPULSION SYSTEMS AND ENGINE TECHNOLOGY TERM

Staged Combustion Cycle

A highly efficient but complex rocket engine design where a portion of the propellant is first burned in a 'preburner' to power the engine's pumps. The hot exhaust from this preburner is then fed into the main combustion chamber to be fully burned, ensuring no propellant is wasted.

Staged Combustion Cycle — illustration from Wikipedia
Image via Wikipedia

TECHNICAL DEFINITION

The staged combustion cycle is a high-performance, closed-cycle bipropellant rocket engine configuration that achieves high specific impulse (Isp) by using a preburner to partially combust propellants. The resulting hot gas drives the engine's turbopumps, and this exhaust is then directed into the main combustion chamber for complete combustion, thereby eliminating the dump losses characteristic of open-cycle designs.

BACKGROUND

The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.

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SYNONYMS & ALIASES

  • closed-cycle
  • preburner cycle
  • topping cycle
  • FRSC
  • ORSC
  • full-flow staged combustion
  • FFSC

USAGE NOTE

This cycle is used in high-performance liquid rocket engines, such as the Space Shuttle Main Engine (SSME) and SpaceX's Raptor, where maximum efficiency is critical.

DEVELOPERS

Organizations developing technology related to Staged Combustion Cycle.

  • SpaceX

    Develops the Raptor engine, a reusable methalox engine that is the first operational full-flow staged combustion rocket engine. It powers the Starship launch vehicle.

  • Blue Origin

    Manufactures the BE-4 engine, which uses an oxygen-rich staged combustion cycle. It is designed to power the Vulcan Centaur and New Glenn launch vehicles.

  • Aerojet Rocketdyne

    An L3Harris Technologies company that designed and manufactured the RS-25 engine (also known as the Space Shuttle Main Engine), a highly efficient staged combustion engine now used for NASA's Space Launch System (SLS).

  • NPO Energomash

    A Russian rocket engine manufacturer with a long history of developing powerful oxygen-rich staged combustion engines, including the RD-180 used on the Atlas V rocket and the RD-171/191 family.

  • Stoke Space

    Developing a novel engine for a fully reusable upper stage that utilizes a full-flow staged combustion cycle, where the oxygen-rich turbopump exhaust is directed outwards through the heat shield.

  • China Academy of Launch Vehicle Technology (CALT)

    A state-owned developer of the Long March rocket family, which uses the YF-100 engine. The YF-100 is a high-pressure, oxygen-rich staged combustion engine fueled by kerosene.

  • Indian Space Research Organisation (ISRO)

    India's national space agency, which has developed the SCE-200, a semi-cryogenic engine that operates on an oxygen-rich staged combustion cycle, intended to power future launch vehicles.

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