// ROBOTICS AND SMART FACTORIES TERM

Rework

Rework is the process of correcting a defective product or component to bring it into conformance with specifications. It involves performing additional work to fix flaws rather than scrapping the item entirely.

Rework — illustration from Wikipedia
Image via Wikipedia

TECHNICAL DEFINITION

Rework, in Industry 5.0 manufacturing, is the process of performing corrective operations on a non-conforming product or component to bring it into compliance with original specifications, aiming to salvage value rather than scrap, often tracked by MES.

BACKGROUND

Lean manufacturing is a management system built on three principles: produce only what is needed, when it is needed; correct abnormalities as soon as they occur; and empower workers to improve the process themselves.

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SYNONYMS & ALIASES

  • Repair
  • Rectification
  • Correction
  • Remedial Work
  • Refurbishment

USAGE NOTE

While rework can save materials, it adds cost and time to the production process.

DEVELOPERS

Organizations developing technology related to Rework.

  • Siemens

    Siemens offers a comprehensive Digital Enterprise suite, including Manufacturing Execution Systems (MES) and Product Lifecycle Management (PLM) software, which focuses on process optimization, quality management, and defect reduction to minimize the need for rework and improve its efficiency when necessary.

  • Dassault Systèmes

    Through its 3DEXPERIENCE platform and DELMIA brand, Dassault Systèmes provides solutions for manufacturing operations management, quality control, and virtual validation, enabling manufacturers to optimize processes, prevent defects, and reduce rework by simulating and refining production virtually.

  • PTC

    PTC's ThingWorx IoT platform and MES solutions enable real-time monitoring, analytics, and augmented reality guidance for manufacturing operations, helping identify quality issues early, reduce defects, and provide visual instructions for efficient rework procedures.

  • SAP

    SAP's manufacturing and supply chain solutions, such as SAP Digital Manufacturing, incorporate robust quality management capabilities that help prevent defects, streamline production processes, and efficiently manage any required rework operations.

  • Hexagon Manufacturing Intelligence

    Hexagon specializes in advanced measurement and inspection solutions, including CMMs, laser trackers, and quality control software, which are critical for detecting defects accurately and early, thereby guiding precise rework or preventing it altogether through process improvement.

  • Cognex

    Cognex provides machine vision systems and industrial barcode readers for automated inspection and quality control in manufacturing lines. These technologies are crucial for detecting defects in real-time, preventing faulty products from progressing, and enabling early intervention to minimize rework scope.

  • Rockwell Automation

    Rockwell Automation offers FactoryTalk ProductionCentre MES and quality management systems that help manufacturers track, monitor, and improve product quality and process efficiency. These solutions contribute to reducing defects and optimizing the execution of necessary rework processes.

  • Honeywell

    Honeywell delivers industrial automation, process control, and performance improvement solutions that enhance operational efficiency and product quality. Their systems aid in defect reduction and enable more efficient management and execution of any required rework.

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