// ROBOTICS AND SMART FACTORIES TERM

Part Per Million

A unit of measurement indicating a very small concentration or proportion, often used to express defect rates.

Part Per Million — illustration from Wikipedia
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TECHNICAL DEFINITION

Parts Per Million (PPM) is a dimensionless unit expressing a very low concentration or proportion, commonly used in quality control to quantify defect rates or contamination levels, representing the number of defective items per one million units produced.

BACKGROUND

Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of the secondary sector of the economy. The term may refer to a range of human activity, from handicraft to high-tech, but it is most commonly applied to industrial design, in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products, or distributed via the tertiary sector to end users and consumers.

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SYNONYMS & ALIASES

  • PPM
  • Defect rate
  • Failure rate
  • Concentration unit

USAGE NOTE

A PPM defect rate helps quantify quality performance for high-volume production.

DEVELOPERS

Organizations developing technology related to Part Per Million.

  • Hexagon Manufacturing Intelligence

    Develops a wide range of metrology and quality control solutions, including coordinate measuring machines (CMMs), laser trackers, and quality data management software like Q-DAS. These tools are essential for measuring part conformity with high precision and performing statistical process control (SPC) to reduce defect rates to the single-digit PPM level.

  • Cognex Corporation

    A leading provider of machine vision systems, software, and sensors used in automated manufacturing. Their AI-powered vision systems perform high-speed inspection, guidance, and identification on production lines to detect and eliminate defective parts in real-time, directly contributing to lowering PPM counts.

  • ZEISS Industrial Quality Solutions

    A global leader in high-precision industrial metrology. ZEISS produces CMMs, optical and multi-sensor systems, and microscopy solutions that enable manufacturers to verify part dimensions and surface quality against specifications with extreme accuracy, a critical capability for achieving and validating ultra-low PPM quality standards.

  • Keyence

    Specializes in the development and manufacturing of factory automation solutions, including high-precision sensors, vision systems, and measurement instruments. Their products are integrated into production lines for in-line inspection and process control, identifying deviations instantly to prevent the production of faulty parts and maintain low PPM rates.

  • Siemens Digital Industries Software

    Offers the Opcenter Quality software suite, a Quality Management System (QMS) that helps manufacturers monitor and control quality across the entire production process. It facilitates real-time data collection, SPC, and closed-loop quality control to systematically identify and eliminate the root causes of defects, driving down PPM.

  • InfinityQS

    A company focused exclusively on Statistical Process Control (SPC) and quality intelligence software. Their platforms provide manufacturers with real-time analytics to monitor process stability, reduce variation, and predict quality issues before they occur, which is the core methodology for achieving Six Sigma quality levels and minimal PPM.

  • Rockwell Automation

    Provides industrial automation and information solutions that improve manufacturing consistency. Their platforms, including MES (Manufacturing Execution Systems) like Plex, integrate quality management directly into the production process, enforcing checks and analyzing performance data to reduce process variability and lower defect rates (PPM).

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