// ROBOTICS AND SMART FACTORIES TERM

Gage R&R

Gage Repeatability and Reproducibility, a statistical study used to evaluate the amount of variation in measurement data due to the measurement system itself.

TECHNICAL DEFINITION

Gage R&R (Gage Repeatability and Reproducibility) is a statistical analysis method used in metrology to quantify the variation contributed by a measurement system, differentiating between repeatability (variation within an appraiser) and reproducibility (variation between appraisers).

BACKGROUND

A measurement system analysis (MSA) is a thorough assessment of a measurement process, and typically includes a specially designed experiment that seeks to identify the components of variation in that measurement process. Just as processes that produce a product may vary, the process of obtaining measurements and data may also have variation and produce incorrect results. A measurement systems analysis evaluates the test method, measuring instruments, and the entire process of obtaining measurements to ensure the integrity of data used for analysis and to understand the implications of measurement error for decisions made about a product or process. Proper measurement system analysis is critical for producing a consistent product in manufacturing and when left uncontrolled can result in a drift of key parameters and unusable final products. MSA is also an important element of Six Sigma methodology and of other quality management systems. MSA analyzes the collection of equipment, operations, procedures, software and personnel that affects the assignment of a number to a measurement characteristic.

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SYNONYMS & ALIASES

  • Measurement System Analysis (MSA)
  • R&R Study
  • Gage Study

USAGE NOTE

Essential for ensuring that measurement systems are accurate and reliable before using them for process control.

DEVELOPERS

Organizations developing technology related to Gage R&R.

  • Minitab

    Develops leading statistical software for quality improvement and statistical analysis, including robust tools specifically designed for Gage Repeatability and Reproducibility (Gage R&R) studies to evaluate measurement system variation in manufacturing.

  • JMP (SAS Institute)

    Provides powerful statistical discovery software, widely used in manufacturing for data analysis, quality control, and measurement system analysis, offering comprehensive features for conducting Gage R&R studies.

  • Hexagon Manufacturing Intelligence

    A global leader in metrology and manufacturing solutions, providing precision measurement equipment (CMMs, sensors) and software (e.g., Q-DAS) that integrates statistical process control and measurement system analysis, including capabilities for Gage R&R.

  • ZEISS Industrial Metrology

    Develops and manufactures high-precision measuring machines, metrology software, and comprehensive solutions for quality assurance and control, supporting accurate data collection essential for effective Gage R&R analysis.

  • Renishaw

    Specializes in precision engineering and scientific technology, offering advanced measurement and inspection systems, software, and solutions that contribute to improving measurement accuracy and enabling robust Gage R&R studies.

  • InfinityQS

    Provides enterprise quality control and Statistical Process Control (SPC) software solutions that enable manufacturers to collect, analyze, and act on real-time data, inherently supporting measurement system analysis and Gage R&R principles for process improvement.

  • Mitutoyo

    A global leader in the field of precision measuring equipment, manufacturing a wide range of instruments, sensors, and software crucial for collecting accurate measurement data used in Gage R&R studies to assess measurement system reliability.

  • QI Macros (KnowWare International)

    Develops a popular Microsoft Excel add-in for statistical process control (SPC) and lean Six Sigma tools, including easy-to-use templates and functions for performing Gage R&R studies directly within Excel.

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