// ROBOTICS AND SMART FACTORIES TERM

Flow Manufacturing

A production method where products move continuously and smoothly through a series of operations, often in a dedicated line, with minimal stops or queues.

Flow Manufacturing — illustration from Wikipedia
Image via Wikipedia

TECHNICAL DEFINITION

Flow manufacturing is a production system characterized by continuous, sequential movement of products through dedicated workstations or cells, minimizing work-in-progress (WIP), reducing lead times, and optimizing material flow for high-volume, standardized production.

BACKGROUND

Lean manufacturing is a management system built on three principles: produce only what is needed, when it is needed; correct abnormalities as soon as they occur; and empower workers to improve the process themselves.

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SYNONYMS & ALIASES

  • Continuous flow
  • line production
  • assembly line
  • lean flow
  • one-piece flow

USAGE NOTE

This method is ideal for high-volume, standardized products where efficiency and speed are paramount.

DEVELOPERS

Organizations developing technology related to Flow Manufacturing.

  • Siemens

    Siemens develops a comprehensive portfolio of industrial automation, digitalization, and software solutions, including MES, PLM, and simulation tools (like Tecnomatix) that enable the design, optimization, and control of flow manufacturing processes, aligning with Industry 5.0 principles for efficiency and flexibility.

  • SAP

    SAP provides enterprise resource planning (ERP) and manufacturing execution systems (MES) that are crucial for managing production processes, materials flow, and scheduling in flow manufacturing environments. Their solutions help optimize production sequences and integrate operational data to support Industry 5.0 objectives.

  • Dassault Systèmes

    Through brands like DELMIA, Dassault Systèmes offers manufacturing operations management (MOM) and simulation software that enables companies to plan, simulate, and optimize manufacturing processes, including lean and flow production lines, facilitating efficient material and information flow in an Industry 5.0 context.

  • Rockwell Automation

    Rockwell Automation provides industrial automation control systems, software (e.g., FactoryTalk ProductionCentre MES), and information solutions that support continuous and discrete flow manufacturing by enabling real-time production monitoring, control, and optimization, key for Industry 5.0 adaptability.

  • ABB

    ABB develops robotics, industrial automation products, and digital solutions (like ABB Ability) that are integral to setting up and optimizing automated production lines, enabling smooth material flow and efficient operations critical for modern flow manufacturing and Industry 5.0.

  • AVEVA

    AVEVA offers industrial software, including MES, operations control, and simulation solutions, which are vital for designing, managing, and optimizing production flows in continuous and discrete manufacturing, supporting lean principles and intelligent operations for Industry 5.0.

  • Honeywell

    Honeywell provides industrial automation control systems, software, and services, particularly relevant for continuous process industries. Their solutions facilitate efficient production flow, process optimization, and enhanced operational visibility, aligning with the principles of flow manufacturing and Industry 5.0.

  • GE Digital

    GE Digital provides industrial software solutions, including MES, operations optimization, and asset performance management, that help manufacturers improve the efficiency and reliability of their production lines, supporting continuous flow and lean manufacturing practices for Industry 5.0.

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