// ROBOTICS AND SMART FACTORIES TERM

Control Plan

A document that outlines the methods used to control manufacturing processes and product quality, ensuring consistent output.

Control Plan — illustration from Wikipedia
Image via Wikipedia

TECHNICAL DEFINITION

A Control Plan is a structured document within manufacturing quality management, detailing process control methods, measurement techniques, and reaction plans for process variation to ensure product conformity and prevent defects.

BACKGROUND

The Fourth Industrial Revolution, also known as 4IR, Industry 4.0 or the Intelligence Age, is a neologism describing rapid technological advancement in the 21st century. It follows the Third Industrial Revolution. The term was popularized in 2016 by Klaus Schwab, the World Economic Forum founder and former executive chairman, who asserts that these developments represent a significant shift in industrial capitalism.

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SYNONYMS & ALIASES

  • Process Control Plan
  • Quality Control Plan
  • Manufacturing Control Plan

USAGE NOTE

It's a living document updated throughout a product's lifecycle to maintain quality.

DEVELOPERS

Organizations developing technology related to Control Plan.

  • Siemens

    Develops the Opcenter Quality software, a comprehensive Quality Management System (QMS) that is part of their Xcelerator portfolio. It enables manufacturers to create, manage, and execute control plans by linking them directly to FMEAs and production processes, supporting a closed-loop quality approach.

  • Rockwell Automation

    Offers the Plex Smart Manufacturing Platform, a cloud-based ERP/MES solution with an integrated Quality Management System. The platform facilitates the creation and enforcement of digital control plans, linking quality specifications directly to shop-floor operations and collecting real-time SPC data.

  • Dassault Systèmes

    Provides the DELMIA portfolio on its 3DEXPERIENCE platform for manufacturing operations management. It enables the digital definition and execution of quality processes, including control plans, by connecting design, engineering, and shop-floor data to ensure product conformity.

  • Hexagon Manufacturing Intelligence

    Develops Q-DAS, a leading software suite for Statistical Process Control (SPC) and data analysis. Q-DAS directly supports the execution of control plans by collecting measurement data from various sources, performing statistical analysis, and providing real-time feedback to control manufacturing processes.

  • InfinityQS

    Specializes in real-time Statistical Process Control (SPC) and quality intelligence software, such as their Enact platform. Their technology is used to execute control plans on the shop floor by automating data collection, monitoring processes against specifications, and providing instant notifications for deviations.

  • ETQ

    Provides the ETQ Reliance Quality Management System, a highly adaptable QMS platform. It includes dedicated modules for Advanced Product Quality Planning (APQP), allowing companies to centrally create, manage, and version control their FMEAs and Control Plans, linking them to other quality processes like CAPA and document control.

  • PTC

    Develops the ThingWorx Industrial IoT platform, which allows manufacturers to connect disparate systems and machinery. This enables the creation of dynamic control plans where real-time operational data can be used to monitor process control parameters, trigger alerts, and provide insights for continuous improvement.

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