// ROBOTICS AND SMART FACTORIES TERM

Cellular Manufacturing

Cellular manufacturing is an approach where production equipment and workers are organized into self-contained units, or 'cells,' each responsible for completing a specific set of operations for a product family. It's designed to streamline flow.

TECHNICAL DEFINITION

Cellular Manufacturing is a lean production system that organizes diverse machines and human resources into self-contained, multi-functional work cells dedicated to producing a specific family of parts or products, thereby optimizing material flow, reducing setup times, and fostering cross-functional teamwork.

BACKGROUND

Cellular manufacturing is a process of manufacturing which is a subsection of just-in-time manufacturing and lean manufacturing encompassing group technology. The goal of cellular manufacturing is to move as quickly as possible, make a wide variety of similar products, while making as little waste as possible. Cellular manufacturing involves the use of multiple "cells" in an assembly line fashion. Each of these cells is composed of one or multiple different machines which accomplish a certain task. The product moves from one cell to the next, each station completing part of the manufacturing process. Often the cells are arranged in a "U-shape" design because this allows for the overseer to move less and have the ability to more readily watch over the entire process. One of the biggest advantages of cellular manufacturing is the amount of flexibility that it has. Since most of the machines are automatic, simple changes can be made very rapidly. This allows for a variety of scaling for a product, minor changes to the overall design, and in extreme cases, entirely changing the overall design. These changes, although tedious, can be accomplished extremely quickly and precisely.

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SYNONYMS & ALIASES

  • Manufacturing cells
  • Production cells
  • Work cells
  • Group technology

USAGE NOTE

Cellular manufacturing improves efficiency by reducing travel distance and waiting times between operations.

DEVELOPERS

Organizations developing technology related to Cellular Manufacturing.

  • Siemens

    A global technology powerhouse that provides comprehensive industrial automation and digitalization solutions, including software (e.g., MES, PLM) and hardware that enable the design, simulation, and optimization of cellular manufacturing systems and smart factories.

  • Dassault Systèmes

    Offers virtual manufacturing and simulation software, such as DELMIA, which allows companies to design, simulate, optimize, and manage production processes and factory layouts, including cellular manufacturing cells, before physical implementation.

  • Rockwell Automation

    Provides industrial automation, control systems, and software solutions, including MES (Manufacturing Execution Systems) like FactoryTalk, that help manage and optimize production operations, enabling flexible and efficient cellular manufacturing.

  • FANUC

    A leading global manufacturer of industrial robots and CNC systems. FANUC's automation technology is crucial for implementing automated and flexible production cells, enhancing efficiency and adaptability in manufacturing.

  • KUKA

    One of the world's leading suppliers of industrial robots and automation solutions. KUKA's robots and intelligent automation systems are used to create highly efficient and adaptive cellular manufacturing environments.

  • Bosch Rexroth

    Offers drive and control technologies, linear motion and assembly technology, and modular production systems that support the development and implementation of lean, agile, and cellular manufacturing concepts.

  • Fraunhofer IPA

    The Fraunhofer Institute for Manufacturing Engineering and Automation IPA conducts applied research and develops innovative solutions for industrial automation, production systems, and lean manufacturing, including concepts and technologies for cellular manufacturing.

  • Universal Robots

    A pioneer and market leader in collaborative robots (cobots), which are ideal for flexible, human-centric cellular manufacturing setups. Their technology enables automation in environments where humans and robots work side-by-side.

  • SAP

    Offers enterprise resource planning (ERP) and manufacturing execution system (MES) software solutions that provide the framework for planning, scheduling, and executing production, including supporting the management and optimization of cellular manufacturing operations.

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